Qicheng MES

A plant-wide intelligent manufacturing management system for automotive, appliance and other metal forming factories. It connects planning, production, quality, equipment and traceability so multiple workshops and lines work from one data set.

Qicheng MES System

Qicheng MES serves automotive, appliance and other metal forming factories. Downward, it collects equipment and workstation data through LineLink; upward, it connects to ERP, CRM and WMS. Sales orders are broken down into master plans, work orders and process tasks, then assigned to every line, shift and person. Planning, progress, quality, equipment and materials flow through one data set, so the office and the shop floor see the same truth.

Lightweight, simple and efficient by design: once master data is ready, work can begin, with users productive in three days and results within one week. Modules can be combined as needed and rolled out in phases, running core processes first and deepening step by step.

Qicheng MES plant-wide production management overview
Version Comparison

Full Digital Factory Landscape

Full digital factory landscape: from sales orders, master production plan, procurement, work orders, dies, material picking and delivery, scan-based reporting, quality inspection to finished-goods warehousing
01

Transparent production progress

Real-time work-order reporting with traceable progress; rush orders and delays are visible at a glance.

02

Real-time cost and performance

Automatic calculation of per-stroke cost and time- or piece-rate wages, with no month-end reconciliation.

03

On-time delivery

Order progress is visible in real time, overdue orders trigger early warnings, and completion automatically prompts shipment.

04

Shorter manufacturing cycle

Fast work-order splitting and merging, dispatch to the best workstation, and less setup and waiting.

05

Inventory accuracy

Procurement based on real-time inventory reduces overstock and shortages, improving stocktaking efficiency by 90%.

06

Standardized operations

Work instructions are issued with tasks, with poka-yoke process controls and manageable quality.

Core Functional Modules

(Click a module to view details)

Screens and Dashboards: One Data Set, Two Views

Qicheng MES work-order and production overview screen
Work-order and production overview: total, completed, in-progress and pending-approval work orders, with output, reporting, quality and defect rate on one screen and drill-down by work order.
Qicheng MES plant-wide visual dashboard
Plant-wide visual dashboard: production progress, quality analysis, equipment status and OEE, real-time alarms, team performance and capacity trends in one view.

One System for Six Roles

(Click a role to view details)

Six Steps from Go-Live to Deep Adoption

  1. 01

    Project preparation

    Define scope and build product, process and BOM data.

  2. 02

    Project operation

    Operation training, end-to-end work-order walkthrough and trial operation.

  3. 03

    Deeper adoption

    Introduce payroll and inventory management, and expand scope.

  4. 04

    Management improvement

    Introduce order and procurement management, and optimize processes.

  5. 05

    Data analysis

    Produce operational analysis and decision reports to identify improvement opportunities.

  6. 06

    Continuous iteration

    Review processes and data, and provide optimization recommendations.

Continuous Service
  • 24/7 response
  • Two version updates per month
  • Regular customer reviews
  • Dedicated customer success team
  • Online and offline training with one-on-one coaching